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Software for rebar processing

The MES-system profit monitors all production processes and machines to achieve maximum accuracy and efficiency in rebar processing.

profit is a versatile software solution for organizing and managing rebar shops and, with deep machine integration and open data interfaces, delivers the perfect solution for rebar shops, even with existing machines and other software solutions. Also complex logistics can be controlled easily.

Your benefits

Deep machine integration for maximum accuracy in production

Automated producibility test of the data for smooth production

Visual and simple production overview, traceability & logistics handling

DESIGN

DesignPackage
What you design is what you get. That's why a design package is integrated to easily and quickly create meshes and cages with predefined templates.

Webshop
Your customers can use the webshop to plan stirrups and cages, check them for producibility, send them to your bending store and follow the production.

PTS-Check
With our Production Test Service, you can automatically check if what you have designed can be produced by your plant.

PRODUCTION

Detailed production planning
The utilization of the machines is analyzed in real time, the processed data is automatically scheduled for production and sent to the machines. 

Data adaptation 
Imported data is automatically adapted so that it can be optimally produced by the machine. This avoids production downtime and ensures a seamless production process. 

Seamless data transfer 
profit can exchange data very flexibly and comprehensively with higher-level ERP systems and any machines.

LOGISTICS

The logistic module is a special feature to digitally support rebar shops in logistics.

The logistic module enables:
- control of driverless transport systems
- just-in-time updates for logistics processing
- tracking of elements
- warehouse management

The entire system is therefore also optimised for rebar shops with carousel plants: bottlenecks can be predicted and monitored using a graphical performance analysis to achieve greater efficiency in production.

With the mobile application easier and more intuitive use of the system is guaranteed. 

MONITORING

Status overview
The real-time data flow means you always have an eye on the current production status. Delays or bottlenecks are thus easily detected. 

Material traceability 
Easy material traceability and stock management for coils and bars are no longer a problem in profit. Each cut iron can be assigned to a batch. 

Machine feedback 
All production data is collected centrally and helps to increase the productivity of the plant. Maintenance planning is also significantly simplified. Thanks to networking with all machines, the system plans maintenance efficiently and self-learning, with independent suggestions.

WorkloadProfiler 
The WorkloadProfiler provides an overview of the current utilization of all machines. Through machine learning, the duration of production jobs can be predicted.

How does the software help to shorten throughput times and reduce waste?

A central platform significantly reduces waiting times, bottlenecks, and the effort involved in manual coordination. Real-time data, a digital twin (BIM) of production, and automated processes support both more precise planning and smooth implementation in precast concrete plants and bending shops.
End-to-end traceability and integrated quality control workflows greatly facilitate error analysis and ensure that optimization potential becomes visible more quickly. 

Which software supports material traceability for rebar shops?

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Our software enables complete traceability throughout the entire production process—from raw materials such as coils and rods, to quality documentation of the elements prior to concreting, and finished precast concrete elements prior to delivery. This includes typical quality features such as unique batch numbers for the reinforcement production of coils and rods, comprehensive quality reports with photo documentation and checklists, and transparent documentation of all relevant evidence. Real-time data significantly facilitates quality assurance and ensures reliable evidence throughout the entire production history.

Customer: Rekers